Mechanical Stamping Briquette Plant

Mechanical Stamping Briquetting Plant

Mechanical Stamping Briquetting is a kind of curing process which can turn biomass materials such as crop straw, sawdust, barks, twigs and wood chips into log briquettes. Biomass log briquettes are the most promising and cost-effective energy resource for heating system. A complete briquetting plant generally includes crushing, drying, compressing, molding and packing process.

Mechanical Stamping Briquette Machine

(It can be equipped with screw conveyor or belt conveyor)

Mechanical Stamping Briquette Press Machine Mechanical Stamping Briquetting Plant
Details:
Briquette Press Machine Briquette Press Machine Briquette Press Machine Briquette Press Machine

Model GC-MBP-1000
Main parts Briquetting machine
Conveyer
Control cabinet
Briquette Specification Dia.:8mm, 70mm
Capacity 0.5-0.8 t/hr
Density 1000-1300kg/m3
Power of main engine 45KW
Weight 7000kg
Overall dimension Host machine: 3.4mX2mX1.8m
Control cabinet: 1.2mX0.6mX1.2m.
Number of operator 2
Installation space About 80㎡

There are briquetting moulds for making biomass sticks and pelleting moulds for making small pellets:

make 10mm pellets make 22mm pellets
10mm Pellet Mould,  Capacity 900kg/H
Can conduct 24 hourscontinuous working
 
22mm Pellet Mould,  Capacity 820kg/H
Can conduct 24 hourscontinuous working
 
make 30mm pellets make 55mm pellets
30mm Briquette Mould,  Capacity 880kg/H
Can conduct 24 hourscontinuous working
55mm, 65mm, 70mm, 85mm briquette mould
Capacity 1200~1300kg/H

Production of Moulds with Different Pore Size

Mould (Pore Size) 8mm 10mm 22mm 30mm 70mm
Hole Number 61 37 7 4 1
capacity (kg)
(Material is sawdust with moisture15%)
950 kg 900 kg 820 kg 880 kg 1200 kg

Before briquetting, most raw materials need to be crushed into small fragments (≤20mm) and materials such as shells and kernels do not need to be crushed. The moisture percentage should be kept from 10% to 20%. Through feeding conveyor, the fragments will be sent to screw feeder and then be pushed into the inlet of briquette press machine. Then fuel briquettes will be formed.

Briquetting / Pelleting Videos

Make 8mm Briquettes
(Raw mateiral: Sawdust)
 
Make 22mm Briquettes
(Raw materials: Wood Flour)
 
 
Make 70mm Briquettes
(Raw material: Rice Husk)
 

Photos of Finished Pellets / Briquettes

8mm pellets 10mm pellets 22mm pellets
φ8mm Pellets / Sticks φ10mm Pellets / Sticks φ22mm Pellets / Sticks
30mm pellets 55mm briquettes 65mm briquettes
φ 30mm Pellets φ 55mm Birquettes/Pellets φ 65mm Briquettes/Pellets
Rice Husk Made Rod 85mm briquettes Sawdust Made Rod
φ70mm Briquettes (Rice Husk Made Rod) φ 85mm Birquettes/Pellets Sawdust Made Rod
Eucalyptus skin made rod Cotton Straw Made Rod  
Eucalyptus Skin Made Rod Cotton Straw Made Rod  

Build A Briquetting Line

Mechanical Stamping Briquetting Plant

Mechanical Stamping Briquetting Plant

 
Briquette Press Machine Factory Briquetting Line
Our Factory Mechanical Stamping Briquetting Plant / Line
 

Features of Mechanical Stamping Briquette Machine:

  • Processing Various Biomass Materials
For the briquette press, through repeated tests, we manufactured a series of dies. Different die is designed to process different materials. So our briquetting plant can deal with a wide range of materials including sawdust.

Biomass Raw Mateirals

  • Convenient for Transportation and Storage

The finished fuel briquettes are solid rods (as shown below), small in size, moderate in density (0.8-1.2). They are convenient for both transportation and storage. Besides, it is also beneficial for the anaerobic gasification reaction inside the fuel briquettes and the calorific value of the raw material is improved to 3500-5000 kcal.
(We can offer different fuel briquette press plans to produce log briquettes with varied diameters.)

  •  Long Service Life, Good Strength, Toughness and Wearability

The core components of our mechanical stamping briquetting plant are made from special material and have been gone through heat treatment. So the service life is largely extended. The service life of the die can be 300-500 tons and that of punch can be 1000 tons. The spindle adopts No#45 steel forging under thermal refining and machining operation to mould. The surface is plated with Cr. Besides, this device adopts secondary compression technology which includes piston stamping and screw feeder pre-pressing.

Briquette Press Machine Devices

Taking into account different characteristics of the material, speed regulating motor or variable frequency motor is equipped to regulate feeding rate, which enables different material to be fed uniformly. Specific type of motor can be adjusted according to customer’s demand.

The adopted bearing is imported from Germany, possessing the independent lubrication system, which ensures the lubrication and cooling among moving parts to achieve a normal running. The rack section is made from high strength steel plates and welded together by advanced welding technology. Moreover, with reasonable rib plate structure, our briquetting plant and briquette press machine can run smoothly under frequent impact loading.

  • High Production Efficiency, Low Power Consumption (produce per ton of biomass briquettes consume 40 KWH).
Plan to build your own sawdust briquetting plant? Want to learn more about briquetting and our briquette press? As the leader of briquette press manufacturer in China, we have professional improvement team and after-sales service team. If you have any questions, don’t be hesitating to contact us!
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